Fix or Expand Your Conveyor System Through Effective Conveyor Belt Splicing & Repair
From airports to mining companies, you can find conveyor belt systems everywhere! These systems are essential for companies and facilities that must sort and move large quantities of goods and materials. Yet, when conveyor systems break or malfunction, your facility’s production grinds to a halt. To quickly fix your conveyor belt system and get your facility’s production back on track, you require professional conveyor belt splicing and repair. For those operating in Tampa and the Central Florida area, Conveyor Consulting and Rubber Corporation can help. Contact CCR today!
What is Conveyor Belt Splicing?
When sections of a conveyor belt become torn, damaged or misshapen due to overloading, misalignment, material spillage and other issues, you don’t have to replace the entirety of the rubber. Instead, all that needs doing is cutting out the afflicted portion of rubber and splicing a new conveyor belt section in its place. Conveyor belt splicing is a cost-effective and efficient way to fix your conveyor system, as it saves you time and money compared to getting an entirely new belt. This process also helps extend the lifespan of your existing conveyor system.
Our Splicing Methods
When you require conveyor belt splicing and repair, CCR offers our clients three options: mechanical splicing, hot vulcanization and cold vulcanization. Each method provides unique benefits and is implemented based on our clients’ time, budget, and material constraints.
Hot Vulcanization
This method uses heat and pressure to bond the two ends of the conveyor belt together using specialized tools and a unique joint material. Hot vulcanization creates a durable and long-lasting splice, making it suitable for heavy-duty applications. However, it requires more time and resources than mechanical splicing.
Mechanical Splicing
This method utilizes hinged metal plates or plastic fasteners to connect the two ends of damaged conveyor belts. Mechanical splicing is a quick and simple solution, making it ideal for emergency repairs that need to be done as soon as possible. However, this method does not provide as strong a connection as vulcanization methods.
Cold Vulcanization
Similar to hot vulcanization, this method also uses specialized adhesives and joint material to bond the two ends of the conveyor belt together. Cold vulcanization does not require heat, making it a quicker and more cost-effective solution. It is best suited for lighter-duty applications and as a short-term repair solution.
Why You Shouldn’t Neglect Your Conveyor Belt’s Condition
It’s no joke when we say a broken conveyor belt can shut down a facility’s production. Manufacturing facilities and factory floors rely on conveyor belt systems for seamless transportation and organization of products and goods. As such, maintenance, care and repair of your conveyor belt system proves beneficial by:
- Enhancing Your System’s Performance – Tearing and misshapen belts can cause stoppages and slowdowns in your system, stalling production if not outright stopping it. Ensuring your belt is without blemish promises to optimize the operational efficiency of your facility.
- Leading to Greater Productivity – No stops or slowdowns in your conveyor belt system means your facility always stays on track for reaching production goals. A properly optimized and maintained conveyor belt system will maximize your business’s production capabilities.
- Promoting Cost Savings – Rather than spend on a complete conveyor belt replacement and installation, conveyor belt splicing and repair are significantly more affordable. Plus, maintaining your system helps you avoid more costly repairs that can occur.
- Improving Workplace Safety – A well-maintained conveyor belt system reduces the risk of accidents caused by worn-out or malfunctioning belts. This creates a safer environment for your employees, minimizing the chances of injuries and ensuring compliance with workplace safety regulations.
- Extending Equipment Lifespan – Regular maintenance and timely repairs help prevent extensive wear and tear on your conveyor belt system. This proactive approach ensures a longer operational lifespan for your equipment, protecting your investment in the long term.
Expert Conveyor Belt Splicing & Repair with CCR
Our Customers don’t have to fret when their conveyor belts break. Give a call to CCR for the fastest, most reliable conveyor belt splicing and repair. If you wish to learn more about our conveyor belt repair or are more interested in conveyor belt installation and our expansive selection of conveyor belts, components and rubber products, call 813-658-3470.